Introduction of KN95 mask automated generation line

This is a completely automated device for the production of folding mask generation lines. Employing ultrasonic technologies to weld 3 to 5 layers of PP non-woven fabric, melt-blown cloth, activated carbon and filter supplies. It is an all-in-a single totally computerized folding mask manufacturing line for welding, folding, edge sealing, rolling and cutting nonwoven fabrics. It can process 3M 9001/9002 and other folding masks. Relying on the uncooked materials used, the masks produced can meet diverse requirements this sort of as FFP1 / FFP2 / KN95.
No guide operation is essential during the whole procedure, which can decrease the squander of supplies and successfully make certain the top quality of the masks developed. All items are made by mechanization.

one.Parameters 

two.Equipment Specifics Diagram
2.1 Feeding device

Undertake active unreeling, immediately unreeling according to the situation of stress roller.

2.2 Nose bridge welding

Nose bridge welding module: Which includes nose bridge unreeling, nose bridge leveling, mounted-duration conveying, lower, welding.
Material composite seam-weld: Adopt ultrasonic welding head and steel welding the roller depth of parallelism and positional precision is adjustable, welding technique has a cooling function.

2.3Ear band welding

Undertake ear band (not headset), complete material feeding, after the management of generate and rigidity, fastened duration cutting, adjustable length of the ear band, utilizing ultrasonic welding

2.4Molding machine

The molding equipment contains folding device, chopping unit, welding device and puller travel unit.
Folding device: Undertake adjustable triangle plate, top and angle can be adjusted to make certain that the mask is folded and neutral.
Cutting device: knife pad, strain can be adjusted supplies: substantial-velocity metal. Molding welding device: Using ultrasonic welding, the welding is agency and the pattern is obvious the stress of the welding method is adjustable, it has a cooling gadget, and the technical parameters are adjustable.
Puller generate device: The servo motor is utilized to handle the principal driving roller to travel the cloth, which operates easily and the pressure is exactly adjustable.

three.Mask Sample

4.Capability&Operation

KN95 mask semi-automatic film device: output for each moment: 50-sixty tablets KN95 mask semi-car welding headphone: output for every moment: seventeen-20 pieces
KN95 mask semi-automatic edge banding machine: output for each moment: fifteen-twenty pieces
Capability of 1 KN95 mask semi-computerized generation line: output per minute: 15-20 parts, procedure capability 24 hours a working day: about 28800 items.

The materials and supporting space required for production are designed by the purchaser. Each and every automated line demands to be geared up with 3 men and women per shift (excluding packaging and other personnel).

five.Aavantages

one) Adopting an aluminum alloy rack which is more mild and solider
2) Higher stability
three) one particular output line, high ability
four) Completely Instantly, make outdoors earloop welding with each other with mask making method which can save labor, once non woven uncooked material in unwinding portion use up, the machine can instantly cease
5) Easy framework in linear sort, straightforward in installation and upkeep
6) Adopting sophisticated entire world popular brand name factors in pneumatic parts, electrical elements, and operation components
7) Large-pressure double crank to manage the die opening and closing
8) Working in a high automatization and intellectualization, no pollution
9) Apply a linker to link with the air conveyor, which can immediately inline with the filling device.

6.Workshop Show

Oree CZPT, a higher-tech organization specializing in R&D, manufacturing and sales, has much more than 15 several years of knowledge in the laser industry. Its goods primarily include fiber laser reducing device, laser engraving equipment, laser marking equipment, and laser welding device. Our manufacturing unit covers an location of forty two, 000 sq. meters, and contains practically one, 000 workers, which maximally shorten item cycle time and guarantee the shipping and delivery of goods. Our goods are exported to far more than 80 countries and locations about Asia, CZPTpe, Africa and CZPTia. In addition, we have more than one hundred professional following-product sales staff, delivering 24-hour online and offline technical providers in 12 languages. In a term, we are fully commited to helping customers increase their financial performance and offering complete laser software options for consumers about the planet.