China 3.0V 10mm Low Noise High Ratio Small Planetary Reducer Gearbox cycloidal gear drive

Merchandise Description

3.0v 10mm low sound substantial ratio Small Reducer gearbox

 

Solution Description

Model: ZWBPD571571-546

  • Rated Voltage: 3.0V
  • No Load Speed: 30 rpm
  • No Load Current: 80 mA
  • Rated Load Speed: 27 rpm
  • Rated Load Current: 220 mA
  • Rated Load Torque: 346 gf.cm
  • Rated Torque of Gear Box: 1300 gf.cm
  • Immediate Torque of Equipment Box: 4000 gf.cm
  • General Length L: 34 mm
  • Gear Box Length L1: 19 mm

Product Application Parameters Rated Torque of Gear Box Instant Torque of Equipment Box Gear Ratio Gear Box Duration
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Present Pace Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD571571-28 three. 617 70 518 215 36 three.five 27.eight 1300 4000 28 12.eight
ZWBPD571571-46 three. 375 80 315 215 39 three.eight 30.nine 1300 4000 46 15.9
ZWBPD571571-69 3. 250 eighty 210 215 fifty eight 5.7 1300 4000 69
ZWBPD571571-102 3. 169 eighty 142 215 86 8.4 1300 4000 102
ZWBPD571571-151 3. 114 80 ninety six 215 127 twelve.5 1300 4000 151
ZWBPD571571-168 three. ninety eight 80 86 220 106 10.4 34 1300 4000 168 19
ZWBPD571571-249 three. sixty six eighty 58 220 158 15 1300 4000 249
ZWBPD571571-368 three. 45 80 39 220 233 23 1300 4000 368
ZWBPD571571-546 3. thirty eighty 27 220 346 34 1300 4000 546
ZWBPD571571-809 three. 20 80 18 220 512 fifty 1300 4000 809

previously mentioned technical specs just for reference and customizable in accordance to needs.

Make sure you let us know your demands and we will give you with micro transmission remedies.

In depth Images

2nd Drawing

 

Merchandise specifics show

Software

Wise wearable devices   view,VR,AR,XR and and many others.
Home software kitchen area appliances, sewing machines, corn popper, vacuum cleaner, backyard resource, sanitary ware, window curtain, intelligent closestool, sweeping robotic, electricity seat, standing desk, electric powered couch, Tv, laptop, treadmill, spyhole, cooker hood, electric drawer, electrical mosquito web, clever cupboard, smart wardrobe, computerized cleaning soap dispenser, UV little one bottle sterilizer, lifting hot pot cookware, dishwasher, washing device, foodstuff breaking machine, dryer, air conditioning, dustbin, coffee equipment, whisk,intelligent lock,bread maker,Window cleansing robot and etc.
communication equipment 5G foundation station,online video conference,cellular phone and and so on.
Place of work automation equipments   scanners, printers, multifunction devices duplicate equipment, fax (FAX paper cutter), computer peripheral, lender device,  screen, lifting socket,  show,notebook Personal computer and and so forth.
Automotive products  conditioning damper actuator, car DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis handle unit, head light-weight beam degree adjuster, car water pump, vehicle antenna, lumbar assistance, EPB, vehicle tail gate electric powered putter, HUD, head-up screen, car sunroof, EPS, AGS, vehicle window, head restraint, E-booster, automobile seat, motor vehicle charging station and etc.
Toys and models  radio control design, computerized cruise control, journey-on toy, educational robot, programming robotic, medical robotic, automated feeder, intelligent creating blocks, escort robot and and so forth.
Medical equipments  blood strain meter, breath device, health-related cleaning pump, healthcare mattress, blood stress screens, health-related ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic medical procedures,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and and many others.
Industrials   flow manage valves, seismic tests,automatic reclosing,Agricultural unmanned aerial motor vehicle,computerized feeder ,intelligent express cupboard and and many others.
Electrical power tools  electric drill, screwdriver,backyard resource and and so on.
Precision instruments  optics instruments,automatic vending equipment, wire-stripping machine and and so on.
Personal care tooth brush, hair clipper, electric powered shaver, massager, vibrator, hair dryer, rubdown device, scissor hair equipment, foot grinder,anti-myopia pen, facial splendor gear, hair curler,Electric powered threading knife,Electricity Excellent PORE, Puff equipment,eyebrow tweezers and and many others.
Consumer electronics digital camera, cell telephone,digital camera, automated retracting system,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging scenario, turntable, tablet,UAV(unmanned aerial automobile),surveillance digital camera,PTZ digicam, rotating sensible speaker and and many others.
robots academic robotic, programming robot, health-related robot, escort robotic and etc.

Company Profile

HangZhou CZPT Equipment & Electronics Co., Ltd was proven in 2001,We provide the overall travel resolution for consumers from style, tooling fabrication, elements production and assembly. 

Workshop


Testing Tools

1) Competitive Rewards

  • one) Aggressive Rewards
    19+calendar year experience in production motor gearbox
    We supply specialized assist from r&d, prototype, tests, assembly and serial creation , ODM &OEM
    Competitive Cost
    Item Performance: Low noise, Substantial effectiveness, Extended lifespan
    Prompt Delivery: fifteen operating times following payment
    Modest Orders Recognized

 2) Principal Items

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Custom-made worm and gear transmission equipment
  • Specific electromechanical motion module
  • Exact ingredient and assembly of plastic and metal powder injection.

 

Our Providers

  • ODM & OEM
  • Gearbox layout and advancement
  • Related technological innovation support
  • Micro travel gearbox custom remedy

Packaging & Delivery

one) Packing Specifics

packed in nylon first of all, then carton, and then bolstered with wood case for outer packing.
Or according to client’s necessity.

2) Delivery Specifics

samples will be delivered inside of 10 days
batch buy major time in accordance to the true predicament.

 

Certifications

Certifications

We Have passed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

one. Can you make the gearbox with personalized specifications?
Indeed. We have design and style and improvement team, also a great phrase of engineers, every single of them have
a lot of function a long time knowledge.

2.Do you provide the samples?
Yes. Our company can give the samples to you, and the delivery time is about 5-15days in accordance to the specification of gearbox you require.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our company, we accept modest purchase.

four. Do you have the product in inventory?
I am sorry we donot have the product in inventory, All products are created with orders.

5. Do you offer engineering assist?
Indeed. Our firm have style and advancement staff, we can give technologies assist if you
need.

six.How to ship to us?
We will ship the products to you in accordance to the DHL or UPS or FEDEX and many others account you provide. 

7.How to spend the money?
We accept T/T in progress. Also we have distinct bank account for receiving cash, like US dollors or RMB and many others.

eight. How can I know the merchandise is ideal for me?
Frist, you require to provide us the far more information info about the merchandise. We will advise the product to you in accordance to your prerequisite of specification. After you affirm, we will put together the samples to you. also we will supply some very good developments in accordance to your merchandise use.

nine. Can I appear to your company to visit?
Yes, you can arrive to our business to pay a visit to at at any time, and welcome to go to our firm.

ten. How do make contact with us ?
 Please send an inquiry


/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Car, Sweeping Robot Motor
Function: Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Customize
Step: Customize

###

Customization:
Available

|


###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD010010-28 3.0 617 70 518 215 36 3.5 27.8 1300 4000 28 12.8
ZWBPD010010-46 3.0 375 80 315 215 39 3.8 30.9 1300 4000 46 15.9
ZWBPD010010-69 3.0 250 80 210 215 58 5.7 1300 4000 69
ZWBPD010010-102 3.0 169 80 142 215 86 8.4 1300 4000 102
ZWBPD010010-151 3.0 114 80 96 215 127 12.5 1300 4000 151
ZWBPD010010-168 3.0 98 80 86 220 106 10.4 34 1300 4000 168 19
ZWBPD010010-249 3.0 66 80 58 220 158 15 1300 4000 249
ZWBPD010010-368 3.0 45 80 39 220 233 23 1300 4000 368
ZWBPD010010-546 3.0 30 80 27 220 346 34 1300 4000 546
ZWBPD010010-809 3.0 20 80 18 220 512 50 1300 4000 809

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Car, Sweeping Robot Motor
Function: Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Customize
Step: Customize

###

Customization:
Available

|


###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD010010-28 3.0 617 70 518 215 36 3.5 27.8 1300 4000 28 12.8
ZWBPD010010-46 3.0 375 80 315 215 39 3.8 30.9 1300 4000 46 15.9
ZWBPD010010-69 3.0 250 80 210 215 58 5.7 1300 4000 69
ZWBPD010010-102 3.0 169 80 142 215 86 8.4 1300 4000 102
ZWBPD010010-151 3.0 114 80 96 215 127 12.5 1300 4000 151
ZWBPD010010-168 3.0 98 80 86 220 106 10.4 34 1300 4000 168 19
ZWBPD010010-249 3.0 66 80 58 220 158 15 1300 4000 249
ZWBPD010010-368 3.0 45 80 39 220 233 23 1300 4000 368
ZWBPD010010-546 3.0 30 80 27 220 346 34 1300 4000 546
ZWBPD010010-809 3.0 20 80 18 220 512 50 1300 4000 809

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

The Basics of a Cyclone Gearbox

Besides being compact, cycloidal speed reducers also offer low backlash and high ratios. Because of the small size of the drive, they are ideal for applications where space is a problem.helical gearbox

Involute gear tooth profile

Almost all gears use an involute gear tooth profile. This profile has a single curve, which means that the gear teeth do not have to be aligned closely with each other. This profile is smooth and can be manufactured easily.
Cycloid gears have a combination of epicycloid and hypocycloid curves. This makes them stronger than involute gear teeth. However, they can be more expensive to manufacture. They also have larger reduction ratios. They transmit more power than involute gears. Cycloid gears can be found in clocks.
When designing a gear, you need to consider several factors. Some of these include the number of teeth, the tooth angle and the lubrication type. Having a gear tooth that is not perfectly aligned can result in transmission error, noise and vibration.
The tooth profile of an involute gear is usually considered the best. Because of this, it is used in a wide variety of gears. Some of the most common applications for this profile are power transmission gears. However, this profile is not the best for every application.
Cycloid gears require more complex manufacturing processes than involute gear teeth. This can cause a larger tooth cost. Cycloid gears are used for less noisy applications.
Cycloid gears also transmit more power than involute gears. This can cause problems if the radii change tangentially. However, the shape is more simple than involute gears. Involute gears can handle centre sifts better.
Cycloid gears are less susceptible to transmission error. Cycloid gears have a convex surface, which makes them stronger than involute teeth. Cycloid gears also have a larger reduction ratio than involute gears. Cycloid teeth do not interfere with the mating teeth. However, they have a smaller number of teeth than involute teeth.

Rotation on the inside of the reference pitch circle of the pins

Whether a cycloidal gearbox is designed for stationary or rotating applications, the fundamental law of gearing must be observed: The ratio of angular velocities must be constant. This requires the rotation on the inside of the reference pitch circle of the pins to be constant. This is achieved through a series of cycloidal teeth, which act like tiny levers to transmit motion.
A cycloidal disc has N lobes which are rotated by three lobes per rotation around N pins. The number of lobes on a cycloidal disc is a significant factor in determining the transmission ratio.
A cycloidal disc is driven by an eccentric input shaft which is mounted to an eccentric bearing within an output shaft. As the input shaft rotates, the cycloidal disc moves around the pins of the pin disc.
The drive pin rotates at a 40 deg angle while the cycloidal disc rotates on the inside of the reference pitch circle of pins. As the drive pin rotates, it will slow the output motion. This means that the output shaft will complete only three revolutions with the input shaft, as opposed to nine revolutions with the input shaft.
The number of teeth on a cycloidal disc must be small compared to the number of surrounding pins. The disc must also be constructed with an eccentric radius. This will determine the size of the hole which will be required for the pin to fit between the pins.
When the input shaft is turned, the cycloidal disc will rotate on the inside of the reference pitch circle of roller pins. This will then transmit motion to the output shaft. The output shaft is supported by two bearings in an output housing. This design has low wear and torsional stiffness.helical gearbox

Transmission ratio

Choosing the right transmission ratio of cycloidal gearbox isn’t always easy. You might need to know the size of your gearbox before you can make an educated choice. You may also need to refer to the product catalog for guidance. For example, CZPT gearboxes have some unique ratios.
A cycloidal gear reducer is a compact and high-speed torque transmission device that reverses the direction of angular movement of the follower shaft. It consists of an eccentric cam positioned inside a cycloidal disc. Pin rollers on the follower shaft fit into matching holes in the cycloidal disc. In the process, the pins slide around the holes, in response to wobbling motion. The cycloidal disc is also capable of engaging the internal teeth of a ring-gear housing.
A cycloidal gear reducer can be used in a wide variety of applications, including industrial automation, robotics and power transmissions on boats and cranes. A cycloidal gear reducer is ideally suited for heavy duty applications with large payloads. They require specialized manufacturing processes, and are often used in equipment with precise output and high efficiency.
The cycloidal gear reducer is a relatively simple structure, but it does require some special tools. Cycloid gear reducers are also used to transmit torque, which is one of the reasons they are so popular in automation. Using a cycloidal gear reducer is a good choice for applications that require higher efficiency and lower backlash. It is also a good choice for applications where size is a concern. Cycloid gears are also a good choice for applications where high speed and high torque are required.
The transmission ratio of cycloidal gearbox is probably the most important function of a gearbox. You need to know the size of your gearbox and the type of gears it contains in order to make the right choice.

Vibration reduction

Considering the unique dynamics of a cycloidal gearbox, vibration reduction measures are required for a smooth operation. These measures can also help with the detection of faults.
A cycloidal gearbox is a gearbox with an eccentric bearing that rotates the center of the gears. It shares torque load with five outer rollers at any given time. It can be applied in many applications. It is a relatively inexpensive asset. However, if it fails, it can have significant economic impacts.
A typical input/output gearbox consists of a ring plate and two cranks mounted on the input shaft. The ring plate rotates when the input shaft rotates. There are two bearings on the output shaft.
The ring plate is a major noise source because it is not balanced. The cycloidal gear also produces noise when it meshes with the ring plate. This noise is generated by structural resonance. Several studies have been performed to solve this problem.
However, there is not much documented work on the condition monitoring of cycloidal gearboxes. In this article, we will introduce modern techniques for vibration diagnostics.
A cycloidal gearbox with a reduced reduction ratio has higher induced stresses in the cycloidal disc. In this case, the size of the output hole is larger and more material is removed from the cycloidal disc. This increase in the disc’s stresses leads to higher vibration amplitudes.
The load distribution along the width of the gear is an important design criterion. Using different gear profiles can help to optimize the transmission of torque. The contact stress of the cycloidal disc can also be investigated.
To determine the amplitude of the noise, the frequency of the gear mesh is multiplied by the shaft rate. If the RPM is relatively stable, the frequency can be used as a measure of magnitude. However, this is only accurate at close to failure.helical gearbox

Comparison with planetary gearboxes

Several differences exist between cycloidal gearboxes and planetary gearboxes. They are related to gear geometry and manufacturing processes. Among them, there are:
– The output shaft of a cycloidal gearbox has a larger torque than the input shaft. The rotational speed of the output shaft is lower than the input shaft.
– The cycloid gear disc rotates at variable velocity, while the planetary gear has a fixed speed. Consequently, the cycloid disc and output flange transmission accuracy is lower than that of the planetary gears.
– The cycloidal gearbox has a larger gripping area than the planetary gear. This is an advantage of the cycloidal gearbox in that it can handle larger loads.
– The cycloid profile has a significant impact on the quality of contact meshing between the tooth surfaces. The width of the contact ellipses increases by 90%. This is a result of the elimination of undercuts of the lobes. In this way, the contact force on the cycloid disc is decreased significantly.
– The cycloid drive has lower backlash and high torsional stiffness. This allows a cycloidal drive to be more stable against shock loads. The cycloid drive is also a compact design, which is ideally suited for applications with large transmission ratios.
– The output hub of the cycloid gearbox has movable pins and rollers. These components are attached to the ring gear in the outer gearbox. The output shaft is also turned by the planet carrier. The output hub of the cycloid system is composed of two parts: the ring gear and the output flange.
– The input shaft of a cycloidal gearbox is connected to a servomotor. The input shaft is a cylindrical element that is fixed to the planet carrier.
China 3.0V 10mm Low Noise High Ratio Small Planetary Reducer Gearbox     cycloidal gear driveChina 3.0V 10mm Low Noise High Ratio Small Planetary Reducer Gearbox     cycloidal gear drive
editor by CX 2023-03-31